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      May 08, 20130183;32;Electrolysis method described for making 'green' iron The prevailing process makes steel from iron orewhich is mostly iron oxideby heating it with carbon; the process forms carbon

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      After electrolysis the iron object will rust very quickly unless it is protected because this porous layer of new iron has a high surface area. The rest of the rust may reduce to a variety of compounds depending on the compounds in the original rust and the details of the electrolysis.

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    • Electrolysis may one day provide 'green iron' New Scientist

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    • Electrolysis

      Experimentally it is known that overpotentials depend on the design of the cell and the nature of the electrodes. For the electrolysis of a neutral (pH 7) sodium chloride solution, the reduction of sodium ion is thermodynamically very difficult and water is reduced evolving

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      The direct reduction of iron ore i.e. the separation of oxygen from the iron ore using hydrogen and synthesis gas could develop into an important industrial process in steel manufacturing, because in the traditional blast furnace method large amounts of carbon are released.

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    • Extraction of Metals March 2013

      So, metals more reactive than carbon are usually extracted by electrolysis of the purified molten ore or other suitable compound. Electrolysis is the process of breaking down a compound using electrical energy. The process of electrolysis uses of large amounts of energy in the extraction of these reactive metals and makes them expensive to produce.

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